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Build walls, steps, and columns with VERSA-LOK Weathered Standard retaining walls.

 


 


Below is a brief summary of installation steps with video clips. If you are building a VERSA-LOK® Retaining Wall System and would like a copy of our FREE Design & Installation Guide for either our Standard or Mosaic
® systems, you can download it now in Adobe Acrobat® format. For technical assistance, call 1.800.770.4525.

The installation steps below are for VERSA-LOK Standard Retaining Wall Systems ONLY. For information on installing VERSA-LOK Mosaic Retaining Wall Systems, please download the Mosaic Design & Installation Guide above.

Important: Walls that support heavy loads or exceed four feet in height require special soil reinforcement and often professionally engineered designs. Please consult a qualified engineer if unsure about any construction, site or soil conditions. Also be sure to check local building codes before wall construction or design.

If you do not have Quicktime on your computer, click here to download a free player.

Pinning VERSA-LOK retaining wall units



Base Installation

Step 1
Leveling Pad Preparation

VERSA-LOK walls should be placed on a leveling pad of well-compacted gravel, crushed stone or coarse sand approximately 6" thick and 24" wide. The first course of VERSA-LOK units should be embedded below grade approximately 1/10th of the exposed wall height. Excavate to lines and grades you've established for your wall, allowing for the leveling pad and unit embedment. Place and compact leveling pad material. It may be helpful to add a thin layer of sand to create a uniform, level pad.

Installing first course

Step 2
Install Base Course
Place VERSA-LOK units on prepared leveling pad. As you proceed, level each unit front to back, side to side, and with adjacent units. Leveling is critical at this stage, so take your time! Align straight wall sections using a string line or by sighting down the grooves on unit tops. If your wall has a corner, begin at the corner and work out from there.

Backfill

Step 3
Drainage aggregate and backfill
First, place drainage aggregate (3/4-inch clear, free-draining, angular gravel) between and directly behind units at a minimum thickness of 12 inches. Drainage aggregate keeps water pressure from building up behind the face of the wall. Next, place soil backfill directly behind drainage aggregate in layers no thicker than six inches. Compact the backfill, making sure it is neither too wet nor too dry. Generally, hand-operated vibratory-plate compactors can be used to achieve adequate compaction of granular soils - even on larger projects.

Pinning VERSA-LOK units

Step 4
Install Successive Courses
Stack units one course at a time. Set units back 3/4" and insert two VERSA-TUFF pins per unit in front holes of units so they fall into the rear slots of the units beneath. Tap pins with another pin and a mallet to properly set them. Place and compact drainage aggregate behind each course as it is completed.

Step 5
Geosynthetic soil reinforcement

If your wall is higher than four feet or shoulders significant loads, you will need to install geosynthetic soil reinforcement. As each course is laid, place soil reinforcement horizontally on top of compacted backfill and VERSA-LOK units. Geosynthetic layers should be placed about one inch from the front of VERSA-LOK units. Keep in mind, geosynthetics are usually stronger in one direction. For correct orientation, follow the geosynthetic manufacturer's directions carefully.

Capping finished retaining wall

Step 6
Install Caps
After completing the top course of your wall, install VERSA-LOK caps, either with a slight overhang (recommended), set back or flush with the wall face. Use VERSA-LOK concrete adhesive to secure cap units to the wall.

 

 

 



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